air humidification systems for various application areas

air humidification system indoor climate

WE HUMIDIFY THE AIR.

We humidify the air
for an optimal climate.

We humidify the air
for stable processes in the industry.

WE HUMIDIFY THE AIR.

We humidify the air
for an optimal climate.

We humidify the air
for stable processes in the industry.

FlexLine steam humidifiers.
High flexibility in award-winning quality.

With the FlexLine, HygroMatik provides a modern generation of steam humidifiers which consists of a basic model that can be expanded to create an individual humidification solution suitable for all requirements. In order to make this flexibility available to our customers quickly, we have developed a modular system. This was awarded in three categories and the FlexLine received the Plus X Award.

Flexibility pays dividends.

All advantages at a glance.

A series of units for all applications and performance categories
Ease of installation by means of individual pre-configuration ex factory
Expansion of options for retrofitting
You only invest in the functions you really need
Easy operation
Highest quality and energy efficiency
Environmentally friendly incorporating reusable components

air humidification electrodes air humidification system

Product description

Custom made for every area of application.

The FlexLine basic model is the basis for all other configuration options. Through its individual extension capability, FlexLine is able to adapt to the requirements of differing areas of application:

Optimization of the indoor climate in industrial, commercial, cultural and leisure facilities
Control and stabilization of air humidity for industry and processes

air humidification in shopping mall in shopping center

air humidification in conference rooms and meeting rooms

Optimum humidifying using the best methods.

FlexLine is available as an electrode as well as a heater element humidifier – depending on your water quality.

Replaceable stainless steel large area electrodes for different conductivities.

Resistor type heater elements in highly corrosion resistant alloy.

Always the correct humidification performance.

Equip HygroMatik FlexLine with the power you need for optimum humidification. 16 performance classes with steam output from 10 lbs/hr up to 300 lbs/hr selectable in 6 unit sizes. An additional performance limitation can easily be programmed.

Manifold options for a humidification solution that fits perfectly.

Due to differing spatial conditions every project places unique requirements on the humidification solution. The FlexLine can be equipped with a wide range of options to optimally meet your project requirements. In addition, various protection and security functions can be installed and activated, e.g.

HyFlush (cylinder flushing device)
HyCool (integrated waste water cooling)
Stub line flushing

This means that your system is optimally protected around the clock and you have less maintenance work. If needed, all options can be retrofitted. We are always pleased to provide advice.

Excellent ease of operation.

All HygroMatik FlexLine units are equipped with a capacitive 3.5“ touch screen whereby operation and programming is selected via a flat and intuitive menu structure analogous to modern smartphone logic. In addition to this, subsequent software updates are quickly and easily possible via USB stick.

At a glance comprehensible pictographs provide information on the operating condition
Simple and fast navigation
Information and system messages displayed as plain text
Readout of service messages with date and time
Integrated real-time clock

Smart control – powerful and quick response.

The improved control and regulation technology of FlexLine units provides extensive possibilities which are simple and easy to operate.

Numerous control and reporting functions can be assigned to up to 11 relays depending on the unit
Freely programmable with overload protected digital input

» Load shedding: power limitation in the event of network overload or emergency power operation
» Blow-down on external request for specific operating conditions
» Stand-by mode: pre-heating by remote activation for a quick response time

Integrated communication protocol, Modbus RTU or BAcnet

Optimized unit performance for an efficient utilization.

As with all our products, the HygroMatik FlexLine has been developed for an expecially long life span. The units feature technologies that not only reduce the amount of maintenance required but also the wear of components. FlexLine offers the highest degree of efficiency where energy and resources are concerned.

electrode for steam humidifiers direct room humidification

Adjustable power limitation from 25 % - 100 %
Adjustable load shedding to temporarily adapt operation to the respective load conditions
Long-term continuous operation: A robust base material provides our reusable cylinders with high temperature resistance and dimensional stability
The split cylinder is easy to open and can be cleaned without using chemicals
Extremely durable: All FlexLine cabinets are manufactured in corrosion-resistant stainless steel; the powder coating of the housing increases the lifespan and offers optimum work safety

Robust blow-down pump for removing scale deposits to ensure long operating life cycles and minimal maintenance
Highest safety standard for electrode steam humidifiers due to integrated mechanical circuit breaker and mechanical safety temperature limiter for heater type steam humidifiers
Heater type steam humidifier with capacitive proportional water level sensor without wearing parts

Comprehensive service functions.

We have equipped the HygroMatik FlexLine with intelligent service functions for operational safety. These provide a new level of safety, reliability, control and comfort.

Diagnosis mode can be actuated directly via the touch screen without having to start the unit
Service messages are easy to select: Service intervals are calculated and issued based on the quantity of steam produced by the unit
Smart controlled status messages avoid damage and expensive service operations
Detailed messages enable errors to be identified sooner and rectified

Applications

Production and manufacturing processes

Print and paper.

In the print and paper industry, regulating the air humidity is necessary to ensure high-quality goods of materials and processes, as they both react strongly to humidity level changes.

humidification system for constant humidity for brilliant printing results

Wood processing.

Since timber is a natural raw material which absorbs and emits moisture in accordance with its surroundings, indoor air humidity levels can significantly affect the use and production process of wood.

Automotive and aerospace.

In the automotive and aerospace industries, it can be challenging to maintain and control stable temperatures, especially during the production process e.g. in the foundry, painting line, and machinery room.

stable process humidification in the automotive industry

Electronics and high-tech manufacturing industry.

Electrostatic discharge (ESD) is more likely to happen if the air is too dry (less than 45% relative humidity). With the correct humidity level, costly damage to sensitive components or disruption to production processes can be prevented.

stable process humidification in the electronics and high-tech industries

Data centre.

In data centres, electronic components and especially the processors generate high heat when in operation. Regulating the indoor humidity is a very effective and cost-efficient way of cooling the air back to its required indoor temperature.

air cooling and humidification in the data center

Textile industry.

Optimum air humidity reduces the risk of yarn tears and breakage during the production process. Air humidification also helps to maintain the machinery speed and levels of productivity.

Plastics industry.

Friction can electrostatically charge plastic materials. A precise and consistent humidity ensures improved conductivity of the ambient air which helps avoid production downtime and damage.

Laboratories and clean rooms.

Temperature and relative humidity plays a significant role in laboratories and clean rooms as they require stable, controllable atmospheric conditions in order to achieve comparable and consistent work results.

Food and luxury food industry.

Quality and freshness in food production can only be achieved through optimum air humidity. The correct moisture levels can stop foods from drying out and losing weight. At the same time, the ideal humidification encourages the ripening process of certain foods.

air humidification systems for the food industry

Agricultural industry.

Healthy growth in an agricultural estate is largely dependent on the right levels of humidity. In plants, low humidity levels can produce stress, causing growth to slow down or even be compromised.

Pharmaceuticals industry.

Developing and manufacturing medical products requires controllable air humidity to ensure maximum quality and effectiveness and at the same time a disruption-free, hygienic process

humidification systems for the pharmaceutical industry

Public buildings and offices

Offices and conference rooms.

Employee performance relies a lot on motivation, concentration and healthy living. A good atmospheric environment with optimum levels of air humidity can provide an ideal basis to improve performance as well as save energy costs

Hotels and conference centres.

A healthy, user-friendly environment plays an important role in hotels and conference centres as ensuring that guests have a pleasant experience is one of the most important aspects.

air humidification for work-friendly indoor climate in the training room

Educational facilities.

Comfortable learning environments make people more receptive and focused on their work. However, a large room with many people can bring about feelings of tiredness which can quickly set in. Optimizing the air humidity can provide relief in these instances.

Shopping centres.

The shopping experience can be greatly affected by the location climate and atmosphere. People prefer to stay longer in pleasant atmospheric environments which can be achieved with an optimum air humidity.

shopping center with pleasant indoor climate due to air humidification

Museums and galleries.

Air humidification is vital in museums and galleries as they often house invaluable artefacts which require a regulated and consistent indoor climate to avoid damage.

Hospitals and doctors’ surgeries.

As the treatment and recovery of patients is the main focus in hospitals and doctors’ surgeries, a healthy environment plays a critical role in the quality of services provided by a medical facility.

Cruise ships and offshore.

Cruise ships require a vast amount of cooling performance for air-conditioning. Adiabatic cooling systems are an efficient and cost-effective solution. Regulated air humidity creates a pleasant, healthy environment on board.

Libraries and antiquarian bookshops.

Regulating the indoor air humidity in libraries and bookshops helps prevent damage and slows down the ageing of books. Depending on the temperature, paper absorbs and emits moisture into the ambient air. Dry air can make paper brittle and weak, causing it to tear easily and faster.

Maritime air humidification

Maritime humidification systems are installed on board ships and oil platforms to protect life, health, goods and sensitive equipment and systems. HygroMatik products are perfectly suited for the maritime use due to their flexibility and durability.

Downloads

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Brochures

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FlexLine brochure

Electrode and Heater Type Steam Humidifiers

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Flyer FlexLine Options

HyFlush, HyCool, stub line flush

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SuperFlush HyFlush brochure

Cylinder Rinsing System

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VU brochure

Fan unit for direct room humidification

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Specifications

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FlexLine electrode specification

Electrode Steam Humidifiers

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FlexLine heater specification

Heater Type Steam Humidification

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Manuals

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FlexLine electrode manual

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FlexLine heater manual

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FlexLine control climate manual

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FlexLine Plus heater manual

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Functional principles

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FlexLine principle

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Maintenance videos

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FlexLine Electrode Maintenance

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FlexLine Heater Type Maintenance

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Technical Data

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Technical Data FlexLine Electrode

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Technical Data FlexLine Heaters

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Archive manuals

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HVAC Control Instruction Manual (B-C-CP)

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